Orchard Fencing upgraded its precast production with a custom Rapid International concrete batching plant, boosting output and improving efficiency.
Introduction
Orchard Fencing, a well-established fencing product supplier in the South-East of England, chose Rapid International to provide a tailored static concrete batching plant. The new system supports their goal to produce a large volume of precast fencing panels along with interlocking blocks.
The Problem
The company’s existing plant was over 30 years old and no longer met the demands of their growing business. With a focus on increasing in-house precast production, they needed a more modern and reliable facility to maintain product quality and meet customer expectations.
What Work Was Carried Out
Rapid designed and supplied a concrete batching plant capable of producing up to 22 cubic metres of concrete per hour. The setup includes three large aggregate hoppers feeding a planetary mixer positioned for easy maintenance and cleaning. Cement is stored in a large silo and conveyed to weigh hoppers equipped with aeration and vibration features to ensure smooth material flow. Additive batching offers additional flexibility. The plant also has a high-pressure mixer wash system to simplify cleaning. Controls are automated with a user-friendly batching system housed in a secure cabin. Orchard Fencing worked closely with Rapid’s sales and design teams to tailor the layout and specifications to their needs.
Results
The new plant allowed Orchard Fencing to become more self-sufficient while delivering consistent, high-quality mixes required for their semi-dry products. Operators appreciated the durable build, improved automation, and reliable performance. Installation and aftercare support from Rapid made integration smooth and efficient, with minor issues quickly resolved.
Closing Note
This project gave Orchard Fencing a durable and precise batching solution that supports their production goals and customer service, helping secure their position in the market.
